Filter elements
Discover ALUPOR™ — the next generation of metal filters crafted from porous aluminum. Engineered for excellence, ALUPOR™ filters combine exceptional durability, robust strength, and easy regeneration in a single innovative solution. The unique inertial filtration mechanism ensures superior particle and droplets separation, effectively capturing contaminants while maintaining optimal airflow. Whether you need reliable industrial filtration or high‑performance air purification, ALUPOR™ delivers long‑lasting efficiency you can count on. Upgrade to ALUPOR™ and experience filtration technology that stands the test of time.
ADVANTAGES
- long maintenance intervals
- wide range of regeneration methods
- high strength
- works well at cryogenic temperatures
Material performance
FLOW AND FILTRATION PROPERTIES
FILTRATION EFFICIENCY ASSESSMENT
Filtration efficiency was tested on cylinder samples D=80 mm; d=60 mm; H=200 mm with compressed air and test contaminant according to ISO 12500-1.
Material type: ALUPOR 140-350
Test contaminant: Dioctyl hexyl sebacate (high‑boiling oil) was used to generate an aerosol with particle sizes of 0.3–10 μm (mean size 3μm)
Testing setup: Palas DFP-3000 (Palas GmbH)
RESULTS:
Nominal filtration rating an - 0.55 μm (95% efficiensy)
Absolute filtration rating aabs - 0.65 μm (99.8% efficiensy)
MANUFACTURE ABILITIES
- Maximum dimensions of the final flat part: 850 × 625 × 150 mm
- Maximum dimensions of the cylinder part: ø410, length is not limited
- Minimum plate thickness:
- 3 mm for parts up to 300 mm
- 5 mm for parts up to 500 mm
- 8 mm for parts over 500 mm
- Final product weight: up to 150 kg
- Manufacturing method: casting with vacuum impregnation of NaCl (see here...)
- Threading available for both solid metal and porous sections
Parts with Solid Metal Sections (SMS)
It is a significant advantage of our technology because we can perform a part with any connector type with seamless transition to porous filtration section. Possible options of parts with solid metal sections are presented below.
Without solid section
Solid end face
Solid flange
Seal slots for O-ring
Tread & Hex-nut
Tread & Seal slots
Additional options
Assembled Filter Elements
For manufacturing filter elements of large length (over 400 mm), we use assembly methods with press fit or threaded connections.
Anodizing and Oxidation
To enhance corrosion resistance it is possible to perform anodizing or micro-arc oxidation treatment on the entire internal surface of pores.
Multiple filtration grading
Different pore sizes combination in a single part allows to get universal filter cell for both coarse and fine filtration.
Products
Filtration at the moment is the main application field of ALUPOR™ . More than 400 companies, especially in oil and gas engineering, have successfully implemented our filter cells to their filtration equipment.
You can choose from the standard products series described below. Otherwise, we can design the analogue of filter cell you need or even develop the new filter element according to your specifications. For detailed info about ALUPOR™ properties go to following link.
Please choose the type of filter element and filtration parameters to make the order. If you need the advice about the material please don’t hesitate to ask us.
Disk filter elements FED
Filter elements in the form of disks are avalable for order with the diameter up to 650 mm. If you would like to order please send us a request with designation of thickness, diameter and pore size.
The example of order:
FED 150-2 (ALUPOR 315-630) – 10 pcs.
Which means Disk filter of 150 mm diameter, 2 mm thickness and pore size 315 - 630μm – 10 pcs.
Cylindrical filter elements FEC
Example of order: FEC 60-200 (ALUPOR 315-630) – 10 pcs.
| Model | D, mm | d, mm | H, mm | Filtration surface, cm2 |
|---|---|---|---|---|
| FEC 30-100 | 30 | 22 | 100 | 94,2 |
| FEC 30-200 | 30 | 22 | 200 | 188,5 |
| FEC 35-50 | 35 | 29,6 | 50 | 55,0 |
| FEC 40-200 | 40 | 32 | 200 | 251,3 |
| FEC 55-195 | 55 | 45 | 195 | 336,9 |
| FEC 60-100 | 60 | 50 | 100 | 188,5 |
| FEC 60-200 | 60 | 50 | 200 | 377,0 |
| FEC 70-120 | 70 | 60 | 120 | 263,9 |
| FEC 70-230 | 70 | 60 | 230 | 505,8 |
| FEC 74-126 | 74 | 66 | 126 | 292,9 |
| FEC 85-107 | 85 | 75 | 107 | 285,7 |
| FEC 85-164 | 85 | 75 | 164 | 437,9 |
| FEC 90-170 | 90 | 80 | 170 | 480,7 |
| FEC 90-200 | 90 | 80 | 200 | 565,5 |
| FEC 94-199 | 94 | 80 | 200 | 590,6 |
| FEC 100-200 | 100 | 90 | 200 | 628,3 |
| FEC 105-100 | 105 | 95 | 100 | 329,9 |
| FEC 110-100 | 110 | 95 | 100 | 345,6 |
| FEC 110-200 | 110 | 98 | 200 | 691,1 |
| FEC 135-100 | 135 | 120 | 100 | 424,1 |
| FEC 135-120 | 135 | 120 | 120 | 508,9 |
| FEC 135-220 | 135 | 120 | 220 | 933,1 |
| FEC 135-340 | 135 | 120 | 340 | 1442,0 |
| FEC 135-440 | 135 | 120 | 440 | 1866,1 |
| FEC 135-560 | 135 | 120 | 560 | 2375,0 |
| FEC 135-1100 | 135 | 120 | 1100 | 4665,3 |
| FEC 135-1225 | 135 | 120 | 1225 | 5195,4 |
| FEC 150-370 | 150 | 135 | 370 | 1743,6 |
| FEC 161-287 | 161 | 139 | 287 | 1451,6 |
| FEC 170-270 | 170 | 160 | 270 | 1442,0 |
| FEC 175-250 | 175 | 160 | 250 | 1374,4 |
| FEC 190-400 | 190 | 175 | 400 | 2387,6 |
| FEC 196-275 | 196 | 181 | 275 | 1693,3 |
| FEC 220-290 | 220 | 205 | 290 | 2004,3 |
| FEC 225-390 | 225 | 210 | 390 | 2756,7 |
| FEC 280-550 | 280 | 265 | 550 | 4838,0 |
| FEC 300-400 | 300 | 280 | 400 | 3769,9 |
| FEC 360-1100 | 358 | 340 | 1100 | 12371,6 |
Thread filter elements FER
Filter elements with different types of thread are produced by Customers specifications.
| Model | D, mm | d, mm | L, mm | h, mm | Filtration surface, cm2 |
|---|---|---|---|---|---|
| FER G1/8 | 10 | 4 | 40 | 7 | 8 |
| FER G1/4 | 14 | 8 | 67 | 7 | 15 |
| FER G3/8 | 17 | 9 | 80 | 10 | 32 |
| FER G1/2 | 21 | 13 | 104 | 14 | 55 |
| FER G3/4 | 27 | 17 | 125 | 16 | 85 |
| FER G1 | 39 | 25 | 110 | 15 | 115 |
| FER G1 1/2 | 52 | 36 | 190 | 15 | 230 |
| FER G2 | 72 | 60 | 200 | 27 | 360 |
Flange filter elements FEF
Example of order: FEF-T50 (ALUPOR 315-630) – 10 pcs.
| Model | Df, mm | D, mm | d, mm | H, mm | t, mm | Filtration surface, cm2 |
|---|---|---|---|---|---|---|
| FEF-T50 | 50 | 40 | 30 | 200 | 5 | 263.9 |
| FEF -T60 | 60 | 50 | 40 | 220 | 5 | 365.2 |
| FEF -T70 | 70 | 55 | 40 | 220 | 7.5 | 403.9 |
| FEF -T80 | 80 | 70 | 60 | 220 | 5 | 522.3 |
| FEF -T100 | 100 | 90 | 77 | 225 | 11.5 | 699.8 |
| FEF -T125 | 125 | 110 | 100 | 250 | 5 | 959 |
An open porosity material, porous aluminum has been applied for filtration of different media. A few examples of types: Filter Discs, filter cylinders, Filter Plates, Filter Tubes, Fine clean filters, Liquids filters, Hot gas filters, Hydraulic filters, Cooling water filters and more.
We make filters and filter cells with differend shapes and sizes by your specifications starting from unique single products up to serial product: pre-filtration (coarse filters), filtering membranes, filter discs, filter plates, and more. Filters made of porous aluminum can be easily cleaned/ regenerated by surface treatment, back washing; solvent washing, roasting or calcination. The filters service life can be extended up to 5-7 years by this manner. Items made of porous aluminum can be installed for consolidated purposes, for example, filter – silencer. Filter-silencers decrease the noise level and clean the exhaust air in pneumatic equipment.
Aluminium is regularly used for heat transfer as this material has high termal conductivity. This characteristic together with high porosity and open-porous structure give Alupor some extra advantages; porous aluminium can combine such applications as filtering and heat exchange.
Metal filters and sintered filter cells are intended for fine and coarse cleaning in industrial compressed air systems, air and technical gas supply, ventilation and dust removal; in industrial air supply systems for removal of water and oil emulsion or fog from the air.
Metal filter ensure the protection of your sensitive instruments and expensive equipment (i.e. gas distribution stations, oil and gas gears and pumps, etc) from oil, water, dust and other contaminants with 100% efficiency and reliability that can be achieved only with metal filters. Porous metal filters ALUPOR are installed in numerous equipment in oil&gas industry, compressed air equipment, chemical industry. The particles till 5 microns can be removed from the liquid or gas media with low level of pressure drop.